Ingersoll Rand Marine Sanitation System 612058E User Manual

612058–E  
OPERATOR’S MANUAL  
RELEASED: 8–15–95  
IPP/PSE  
INCLUDING:ĂSERVICE KITS, GENERAL DESCRIPTION & TROUBLESHOOTING  
ALSOINCLUDEMANUALS:6641X-XAIRMOTORMANUAL,FORM3637-2GENERALINĆ  
FORMATION SHEET.  
3” AIR MOTOR  
5:1 RATIO  
2 1/4” STROKE  
612058–E  
PUMP  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT  
.
SERVICE KITS  
Air Inlet  
2608  
Connect
Use only genuine AROR replacement parts to assure compatible  
pressure rating and longest service life.  
66419  
Air Motor  
637066-B for repair of Air Motor section.  
GENERAL DESCRIPTION  
1/2 NPT  
Mat’l Outlet  
This model is designed for high volume delivery of low viscosity fluids  
such as motor oil, gear oil or transmission fluids. Material dispensing  
accessories and supply lines and fittings must be capable of withstandĆ  
ing pressures developed by pump.  
Lower Pump  
FIGURE 1  
25 5/16  
(643 mm)  
The ARO 5:1 ratio basic pump assembly consists of a 3" air motor  
and ball check lower pump end.  
The ball check design provides for easy priming of the lower foot  
valve. Material is delivered to the pump discharge outlet on both  
the up and down stroke.  
15 11
(398.4
RATIO x REGULATEDAIRPRESSURETO AIR MOTOR=MAXIMUMFLUID  
PRESSURE.  
The 5:1 ratio is an expression of the relationship between the air  
motor area and the lower pump end area. When 150 p.s.i. (10 bar)  
air pressure is supplied to the air motor, the lower pump end will  
develop a maximum of 786 p.s.i. (54 bar) fluid pressure (at no flow)  
- as the fluid control is opened, the flow rate will increase as the air  
motor cycle rate increases to keep up with the demand.  
1 1/2 NPT  
Mat’l Inlet  
INCLUDED BUT NOT  
SHOWN: 210 COUPLER  
F022  
OPERATING AND SAFETY PRECAUTIONS  
HEED ALL WARNINGS.  
Donotoperatepumpcontinuouslyatspeedsinexcessof75cyclesperminĆ  
ute.  
DO NOT EXCEED MAXIMUM WORKING PRESSURE OF 786 PSI (54  
BAR) AT 150 PSI (10 BAR) AIR INLET PRESSURE.  
Disconnectair line from pump air motor when system sits idle for long periĆ  
ods of time.  
WARNING : HIGH PRESSURE DEVICE. Improper usage of  
this equipment could result in serious injury. The possibility  
of injection into the flesh is a potential hazard. Never allow any  
part of the human body to come in front of or in direct contact  
with the material outlet. An injection injury can be serious. If  
injection should occur, contact a qualified physician immediĆ  
ately for treatment.  
Materialsandsolventsbeingpumpedbythispumpmustbecompatiblewith  
the parts of this pump that come in contact with the material and solvent.  
WARNING : PREVENT STATIC SPARKING. If static sparking  
occurs, fire or explosion could result. Pump, dispensing  
valve and containers must be grounded when handling inĆ  
flammable fluids such as petroleum products, paints, lacĆ  
quers, etc. and wherever discharge of static electricity is a  
hazard.  
COMPONENTRUPTURE.Thispumpiscapableofproducinghighmaterial  
pressure as stated on pump model plate.  
Usegroundedhoses(staticwire)andbesuretheobjectisgroundedifitcan  
produce a static charge.  
Be sure material hoses and other components are able to withstand fluid  
pressures developed by this pump.  
THE ARO CORPORATION D ONE ARO CENTER  
E1995 THE ARO CORPORATION D PRINTED IN U.S.A.  
D
BRYAN, OHIO 43506–0151  
&
(419) 636–4242  
D
FAX (419) 636–2115  
 
LOWER PUMP  
PARTS LIST  
66419  
ITEM Description  
1 Seal  
Qty Part No.  
1
1
1
1
1
1
1
1
1
93992  
90123  
90120  
90125  
76506  
Y23-191  
75678  
Y16-32  
2 Washer  
2
3
3 Spring  
4 Washer  
-5 Tube  
4
6 Set Screw  
7 Follower  
8 Ball (1" DIA.)  
1/2" NPT  
5
6
9 Cup Packing  
10 Washer  
1
1
1
1
1
1
1
1
75680  
75682  
Air Motor  
Piston Rod  
11 Seat  
75681  
7
8
12 Pin  
83009  
13 ``O" Ring (1 7/8" OD)  
14 Ball (1 1/4" DIA)  
15 Seat  
Y325-223  
Y16-240  
77006  
9
16 Coupling  
Y43-48-C  
10  
11  
. TORQUE REQUIREMENTS ,  
NOTE: DO NOT OVERTIGHTEN  
Items (5) and (15) 60-70 Ft.-lbs. Item (11) 65-70 Ft.-lbs.  
LUBRICATION / SEALANTS  
Apply Parker O-LubeR to all O-rings, & matĆ  
ing parts.  
12  
13  
PUMP ASSEMBL  
Y
14  
15  
Assemble with new service parts.  
1. Install (14) ball and (12) pin into (15) seat. Screw (15) seat onto (5)  
tube and tighten.  
2. Vise air motor base assembly and replace (2) washer, (3) spring  
and (4) washer.  
16  
3. Screw (6) set screw into air motor piston rod. Screw (7) follower  
onto (6) set screw. Replace (8) ball into (7) follower.  
4. Place (10) washer and (9) cup packing onto (11) seat and (9) cup  
packing onto (11) seat and screw this assembly into (7) follower.  
5. Slide (5) tube over (7) follower assembly and (9) cup packing.  
NOTE: Care must be used when sliding (5) tube over (9) cup packĆ  
ing.Be careful not to damage (9) cup packing.  
1 1/2" NPT  
6. Screw (5) tube into air motor base assembly.  
F023  
FIGURE 2  
Parker O-LUBER is a registered trademark of Parker Hannifin Corporation.  
-``Smart Parts" Keep these items on hand in addition to the Service Kits for fast repair and reduction of down time.  
612058-E  
PAGE 3 of 4  
 
TROUBLE SHOOTING  
No Material. (Stalled Pump.)  
Material on one stroke only. (Fast Upstroke.)  
Obstructed Material Line. Disconnect air supply. Relieve all fluid  
Item (9) cup packing is worn. Remove the cup packing. Replace  
pressure in pump. Remove Obstruction in system.  
cup packing.  
No Material (Pump Continually Cycles.)  
Material on one stroke only. (Fast Downstroke.)  
Empty material supply. Shut down system. Replenish material  
Item (14) ball in (15) seat is not properly seating. Remove the seat.  
Clean and inspect ball and seat. If either is damaged. replace with  
new parts.  
supply.  
P/N97999-662  
612058-E  
Page 4 of 4  
 

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